Picosecond Laser Ablation of Millimeter-Wave Subwavelength Structures on Alumina and Sapphire [CL]

http://arxiv.org/abs/2103.06974


We use a 1030 nm laser with 7 ps pulse duration and average power up to 100 W to ablate pyramid-shape subwavelength structures (SWS) on alumina and sapphire. The SWS give an effective and cryogenically robust anti-reflection coating in the millimeter-wave band. We demonstrate average ablation rate of up to 34 mm$^3$/min and 20 mm$^3$/min for structure heights of 900 $\mu$m and 750 $\mu$m on alumina and sapphire, respectively. These rates are a factor of 34 and 9 higher than reported previously on similar structures. We propose a model that relates structure height to cumulative laser fluence. The model depends on the absorption length $\delta$, which is assumed to depend on peak fluence, and on the threshold fluence $\phi_{th}$. Using a best-fit procedure we find an average $\delta = 630$ nm and 650 nm, and $\phi_{th} = 2.0^{+0.5}{-0.5}$ J/cm$^2$ and $2.3^{+0.1}{-0.1}$ J/cm$^2$ for alumina and sapphire, respectively, for peak fluence values between 30 and 70 J/cm$^{2}$. With the best fit values, the model and data values for cumulative fluence agree to within 10%. Given inputs for $\delta$ and $\phi_{th}$ the model is used to predict average ablation rates as a function of SWS height and average laser power.

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Q. Wen, E. Fadeeva, S. Hanany, et. al.
Mon, 15 Mar 21
31/36

Comments: 15 pages, 11 figures, submitted to Optics & Laser Technology